Chaiseri Builder Co.,Ltd.
Consultant & Specialist: Industrial Structure & Flooring
Factory Structural Engineering Solutions | Fixing Floor Subsidence & Retaining Walls |
Machine Foundations | Fast Work, Minimal Production Disruption
We Are Your Engineering Partner,
Why Do Plant Engineers Choose Chaiseri Builder?
Root Cause Analysis
We look beyond surface damage to the structural "root" to ensure permanent, long-term resolution, not just superficial repair.
Clear Communication (BOQ Transparency)
We break down complex engineering into simple terms, providing a clear Bill of Quantities (BOQ) with no hidden charges.
Industrial Focus (Minimize Downtime)
We plan rigorously and manage site work rapidly to minimize operational downtime for your production lines.
Complex Solutions
We specialize in challenging projects beyond the scope of general contractors (e.g., foundations, melting pits).
Engineering Solutions:
How We Solve Real-World Site Challenges
(Featured Solutions & Case Studies)
Our Engineering Services
1. Industrial Floor and Foundation Engineering
Complex Floor & Foundation Problems Solved by Structural Engineers: Focusing on Root Cause Structural Repair for Sustainability and Heavy-Duty Use.
Structural Floor Repair for Subsidence & Load Capacity Issues
✅ Floor Load Capacity Assessment for Increased Heavy Loads (Forklifts, New Machinery).
✅ Structural Design and Strengthening for Cracked or Settled Floors (Floor Strengthening)
Problem: Deteriorated old warehouse floor with concrete dusting, failing to support forklift operations.
Solution: We conduct structural analysis and Floor Strengthening (Concrete Strengthening), applying a Floor Hardener finish for a durable, dust-free, heavy-duty floor. Location: Ban Bueng, Chonburi.
Engineering Design and Construction of High-Performance Industrial Concrete Flooring to Solve Issues and Support Heavy Loads.
✅ Design and Pouring of New Floors "Customized for Specific Use Cases."
✅ Supports diverse applications or specialized uses requiring high load capacity (Heavy-Duty).
✅ Load Analysis and engineered Mix Design/Reinforcement design according to engineering standards.
Problem: Need to pour concrete slabs alongside perimeter drainage pipes around the warehouse to establish water management flow near the retaining walls.
Solution: Engineered reinforcement design to support expected loads, and surface grading design for efficient water runoff into the designated catch basin.
Project Site: Ban Bueng, Chonburi.
Machine Foundations and Specialized Structures (Melting Pits)
✅ Design, Construction, or Repair of Settled/Cracked Machine Foundations.
✅ Design of New High-Precision Foundations with Integrated Vibration Control.
✅ Expertise in Repairing/Constructing Specialized Structures, such as Melting Pits and Chemical Treatment Tanks.
✅ Root Cause Leakage Solutions combined with Structural Strengthening.
Problem: Metal Galvanizing Pit Leakage causing Production Disruption and Safety Risks.
Solution: Root Cause Analysis and Leakage Control, combined with Structural Strengthening of floors and walls for resistance to heavy use and chemical exposure.
Project Site: Industrial Estate Factory, Rayong Province.
Surface Floor Repair (Spalling & Skim Coat Solutions)
✅ For floors where the "structure is sound" but the surface is damaged (peeling, pitting, or potholes).
✅ Services include Floor Leveling and Surface Repair using Thin Layer Skim Coat Repair or Concrete Topping.
✅ Alternatively, utilizing Floor Hardener Technology for a durable, dust-free, and high-strength surface.
Problem: Weak and Flaking Concrete Surface at Parking Area (Underlying Structure Remains Sound).
Solution: Surface repair using Skim Coat Technology with a high-compressive-strength special mortar, designed to withstand regular vehicular traffic.
Project Site: Warehouse Building, Chonburi Province.
Our Engineering Services
2. Structural Engineering & Building Upgrades
Expert Structural Problem-Solving for Complex or High-Constraint Buildings
Problem: Client needed a two-story office "inside" an existing warehouse with "high space constraints" and the structure required "vibration resistance" from surrounding vehicular traffic.
Solution: Our engineers designed a "Steel Structure" utilizing "Micropile Foundations" to solve space limitations, minimize impact on the existing building, and ensure the structure withstands vibration.
Project Site: Plaeng Yao District, Chachoengsao Province.
General Building Construction and Specialized Engineering for Confined Spaces
✅ Expertise in construction within "High-Constraint Areas" (e.g., inside buildings, near machinery).
✅ Selecting appropriate methods and techniques (e.g., Specialized Micropile Foundations) to minimize impact.
✅ Site management with meticulous planning, emphasizing safety and minimal production disruption.
Factory Upgrade and Structural Renovation
✅ Change of Building "Function" (e.g., Warehouse to Factory Conversion, Production Line Expansion, Mezzanine Addition).
✅ Our Engineers conduct a "Holistic Analysis" to ensure full compatibility with the "new functional requirements."
✅ "Comprehensive Design and Construction" covering all necessary works—Structural Strengthening, Architectural Works (Partitioning), and Utility Systems (Electrical, Plumbing).
Problem: Client required a car park roof (commercial & residential) with two engineering challenges: 1) Must manage "rainwater runoff from the adjacent main building roof," and 2) Required an "optimized lighting design" for practical use.
Solution: Engineers designed a steel roof structure coupled with an "integrated Gutter System" to capture and drain water from both roofs simultaneously. The design also incorporated appropriate "Skylights" for functional lighting.
Project Site: Warehouse Building, Ban Bueng District, Chonburi Province.
Factory Support Buildings and Industrial Extensions
✅ Design and Construction of "Ancillary Buildings" (e.g., parking structures, canopy roofs) and "Factory Building Expansion" projects.
✅ Specialized Expertise in Steel Structure solutions for Problem-Solving Structures and complex industrial requirements.
✅ Repair, Restoration, and Steel Structure Strengthening for existing damaged or degraded components.
Problem: Melting Pit Wall Leakage due to Insufficient Existing Structural Strength.
Solution: Structural analysis and repair using "Specialized Repair Mortar" combined with the installation of "Chemical-Resistant Waterproofing" to address the root cause and reinforce the structure.
Project Site: Industrial Estate Factory, Rayong Province.
Structural Repair & Strengthening
✅ Inspection and Assessment of Current Structural Conditions (Columns, Beams, Walls).
✅ Repair of Damaged Concrete Structures (Cracking, Subsidence), restoring them to a safe and strong condition.
✅ Design of Optimal Structural Strengthening Solutions that are safe, effective, and cost-efficient.
Our Engineering Services
3. Industrial Site Works and Retaining Structure Design
Expertise in Designing and Problem-Solving External Works, including Retaining Walls, Fences, Gates, and Drainage Systems, ensuring safety and long-term performance.
Expert Retaining Wall Design & Construction
-
Custom Retaining Wall Design & Site-Specific Construction
✅ We design and build all retaining wall formats, from Precast to custom Cast-in-Place solutions.
✅ Rely on our certified geotechnical engineers for on-site analysis of soil pressure to guarantee the highest safety standards.
Problem: A client required a warehouse retaining wall and fence with two opposing goals: Maximum speed/economy (Precast) vs. Overcoming complex site limitations standard Precast could not handle.
Solution: Our engineers deployed a strategic Hybrid Retaining Wall Solution for both efficiency and custom strength:
Precast Use: Used for main wall and fence sections to ensure rapid construction and cost efficiency.
Cast-in-Place Use: Designed for critical areas with site restrictions to guarantee a robust structural connection and seamless adaptation to local conditions.
This dual-method approach delivered high efficiency while ensuring maximum structural integrity and safety.
Project Site: Project: Warehouse Retaining Wall & Fence Construction Location: Ban Bueng, Chonburi Province, Thailand Service: Custom Hybrid Retaining Wall Engineering
Engineering Design, Construction, and Problem Solving for Retaining Walls
-
Problem-Solving Focus
✅ Remedial Repair for Retaining Walls that are "Slumping, Tilting, or Damaged." We analyze the root cause and engineer a new foundation plan to prevent recurrence.
-
Preventive & Strengthening Focus
✅ Structural Strengthening for At-Risk Walls and Waterproofing Installation to prevent soil saturation and softening.
Problem: A waterfront retaining wall suffered a catastrophic collapse (due to faulty construction) during the rainy season. Repair faced extreme constraints as an existing building restricted access, making remedial work highly challenging.
Solution: Engineers implemented a precise remedial engineering plan: We first installed Temporary Support Works to allow machinery access. We then drove new Sheet Piles to create a stable foundation, followed by installing permanent Tie-Back Anchors when weather permitted.
Location: Ban Pho District, Chachoengsao Province, Thailand
Precast Retaining Wall & Fence Solutions: Solving Subsidence & Water Management Issues
✅ High-Standard Precast Retaining Walls and Fences engineered for rapid installation and consistent quality.
✅ Integrated Water Management System Design alongside retaining walls to prevent adverse effects on adjacent properties.
Problem: Large project required a retaining wall and fence solution with rapid construction and easy quality control. The key engineering challenge was preventing water runoff onto adjacent properties.
Solution: Our engineers utilized a Precast Solution for time and cost savings. This system was custom-engineered with an integrated Drainage Control System to effectively prevent adverse water impact on neighboring land.
Location: Project Site, Chonburi Province, Thailand
Solving Water Ponding Problems & Designing Drainage Systems for Industrial Factories
✅ Specialized Drainage & Sanitary Pipe System Design compliant with GMP, HACCP, and ISO standards.
✅ Precise Calculation of Slope and Pipe Sizing to prevent blockages, stagnation, and ensure efficient water flow.
Problem: Client required new restrooms inside a warehouse, with engineering demands for Sanitary System Routing (piping, drainage) that must meet high standards and be low-maintenance long-term.
Solution: Engineers designed the full system with precise Slope Calculation (to prevent clogging) and selected durable, appropriate sanitary materials/equipment suitable for the warehouse environment, ensuring ease of maintenance.
Location: Warehouse Facility, Ban Bueng District, Chonburi Province, Thailand
Installation and Remediation of Drainage Systems in Production and Warehouse Areas
✅ Installation of New Drainage Systems or Remedial Fixes for existing issues (e.g., standing water on production lines, roof runoff problems).
✅ Design and Calculation of Slope and Pipe Sizing strictly compliant with Factory Standards (GMP/HACCP).
Problem: A large concrete warehouse facility in Ban Bueng, Chonburi, faced a high risk of flooding and standing water due to its extensive paved area. The key engineering challenge was designing a robust drainage system where pipe placement would not be compromised by continuous heavy truck traffic.
Solution: Our engineering team designed a comprehensive sanitary and storm drainage system based on two critical factors:
-
Safety-Focused Pipe Routing: Engineers meticulously planned secure pipe pathways (Safe Routing) that avoided areas of direct, heavy vehicular movement, preventing structural damage to the system from truck loads.
-
Hydraulic Efficiency: We performed precise Slope and Pipe Sizing calculations tailored for the large area, ensuring sufficient drainage capacity to prevent overflow and stagnation even during peak rainfall.
This design guarantees effective water management and protects the integrity of the drainage system against long-term industrial use.
Project Site: Ban Bueng District, Chonburi Province, Thailand
Gate Engineering Design and Construction
-
Construction of Warehouse and Factory Perimeter Fencing.
Problem: Client required warehouse fencing with two key objectives: 1) To clearly delineate the property boundary, and 2) To incorporate Anti-Climb security features.
Solution: Engineers designed a custom Anti-Climb Fence utilizing Angle Iron cut into a pointed top design for intrusion prevention. This method is economical, aesthetically pleasing, and fast to install.
Location: Warehouse Facility, Chonburi Province, Thailand
Engineering Design and Construction of Heavy-Duty Industrial Gates to safely accommodate high-volume truck traffic for warehouses and factories.
-
Engineered Warehouse Gate Design Considering Weight and Heavy Truck Traffic.
✅ Warehouse and Factory Gate Design handled by our dedicated engineering team.
✅ Structural Capacity Calculation to safely accommodate heavy-duty usage and high vehicular loads (truck traffic).
Problem: Designing a warehouse gate system in Chonburi to handle maximum vehicular load (heavy trucks) while achieving optimal width and positioning for effortless, safe traffic flow.
Solution: Our team focused on Max Load Analysis and Access Road Dimensions to engineer a precise solution:
-
Max Load Calculation: Detailed analysis of truck types and weight (Max Load) to define structural requirements.
-
Optimal Placement: Designed precise gate width and location to match access road dimensions, ensuring smooth vehicle maneuvering.
-
Structural Reinforcement: Engineered a robust Gate Beam and structure with sufficient structural integrity for long-term heavy industrial use.
Project Site: Chonburi Province, Thailand
Why choose us?
-
Engineering Analysis Always Performed Before Starting Work
We are more than just contractors; we are an engineering team that performs detailed analysis of structural problems and safety before proposing solutions, complete with proper engineering designs ready for review and approval based on your factory's standards.
-
Truly Understanding the Specific Challenges of Factories
We 'speak the same language' as factory engineers. We understand the challenges of Heavy-Duty flooring, Machine Foundations, and production area drainage systems. This allows us to solve problems accurately at the source, reducing the risk of recurring issues.
-
Meticulous Work Planning to Minimize Production Line Impact
We understand that 'time is money' in a factory setting. Therefore, we meticulously plan work sequences, select appropriate materials (such as rapid-setting concrete), and manage the site efficiently to minimize downtime and disruption to your operations.
-
Transparent, Clear & Direct Engineer-Style Communication
We understand that 'time is money' in a factory setting. Therefore, we meticulously plan work sequences, select appropriate materials (such as rapid-setting concrete), and manage the site efficiently to minimize downtime and disruption to your operations.
-
Complete End-to-End Structural Solutions
Whether it's minor cracks, major Structural Strengthening, or a complete Factory Upgrade of the entire system, our engineering team provides end-to-end solutions. We eliminate the complexity of coordinating with multiple parties for you.